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AACSRZ AERO-Z
Bare conductors GOST 839-2019

AACSRZ

New-generation conductor with Z-shaped wires in the outer layers

AAACZ / AACSRZ / AERO-Z are new-generation conductors with Z-shaped wires in the outer layers. The Z-profile ensures a tight fit between adjacent wires, which gives a smooth outer surface, a smaller diameter for the same cross-section and significant operational advantages: reduced sag, losses, vibration and ice accretion. Designation breakdown: AAACZ – All-Aluminium-Alloy Conductor Z-shape (aluminium alloy 6201 only), AACSRZ – Aluminium-Conductor Steel-Reinforced Z-shape (with a steel core).

Construction Z-shaped wires in the outer layers
Material Al alloy 6201 (+ steel for AACSRZ)
Continuous t° +90°C
Advantage Less sag, losses and ice load

AERO-Z PRODUCT RANGE

Sizes with actual technical specifications.

ConductorArea, mm²Diameter, mmWeight, kg/kmStrength, NDC resistance, Ω/km
AS 300/204300+20429.22428279 0000.099
AACSRZ 527 (410/117)52727.62081312 4000.0815
AS 500/336500+33637.54005457 0000.060
AACSRZ 649 (434/215)64931.02947484 5000.0733
Data are given for standard cross-sections per GOST 839-2019 (for A, AS, M, MG) or from the official TCG catalogue (AT3S, AERO-Z, see PDF pp. 28-30). Intermediate and non-standard cross-sections can be manufactured to special order.

AERO-Z (AAACZ, AACSRZ) conductor description

AERO-Z is a modern conductor design with Z-shaped (trapezoidal profile) wires in the outer layers. The Z-profile sets these conductors fundamentally apart from classic AS conductors with round wires – this is a truly new generation of overhead line conductors.

Main advantages vs AS:

  • Reduced sag thanks to the lower conductor weight
  • Lower transmission losses (resistive losses and corona)
  • Reduced amplitude and intensity of conductor vibration
  • Reduced amplitude of wind-induced oscillation
  • Virtually no internal corrosion (no voids for moisture)
  • Reduced snow and ice accretion, early ice shedding
  • Wires do not unravel if broken
  • Compatibility with standard line fittings

Used for the construction of new overhead lines with higher reliability requirements and for the reconstruction of existing lines – a Z-conductor makes it possible to increase transmission capacity without replacing the towers. Particularly effective in areas with wind and ice loads.

Applications

Trunk overhead lines of all voltage classes
Reconstruction of existing lines with increased transmission capacity
Areas with wind loads and icing
Overhead lines in mountainous areas and harsh climatic conditions
Lines with improved economic efficiency (reduced losses)

Construction

1

Core (for AACSRZ)

Galvanised (aluminium-clad) steel wires. Carries the mechanical load.

2

Outer Z-shaped layers

Shaped wires in the form of the letter Z made of aluminium alloy 6201 (heat-resistant, high-strength). The Z-profile gives a tight fit between the wires: the outer surface is smooth and internal voids are minimal.

3

Advantages of the Z-design

Smaller outer diameter for the same cross-section → lower wind load, less sag. Smooth surface → less ice accretion, early ice shedding. Self-damping of oscillations (vibration damping). Wires do not unravel if broken.

AERO-Z cross-section – steel core + Z-shaped wires in the outer layers

Technical specifications

Outer layer material Al alloy 6201 (Al-Mg-Si)
Core material Al-clad steel (for AACSRZ)
Continuous t° +90°C
Service life 45 years
Weight reduction vs AS ~15-25% for the same current
Loss reduction Resistive and corona
Fittings compatibility Standard line fittings can be used
Standard TCG TS / IEC 62219

Detailed specifications – see the TCG datasheet

Operating conditions

Installation temperature not below -20°C
Operating temperature -60°C … +50°C
Max. conductor t° (continuous) +90°C
Air humidity up to 98% at +35°C
Operating atmosphere types II, III (GOST 15150)
Service life 30+ years (standard), 45 years (AT series and AERO-Z)
Warranty 5 years
Climatic category UHL

DOCUMENTS

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