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AT1S Heat-resistant
Bare conductors TCG TS / EN 50183

AT1S

Heat-resistant aluminium conductor steel-reinforced for the medium temperature range

AT1S / AT1SP are heat-resistant aluminium conductors steel-reinforced (ACSR) for overhead lines with a moderate increase in current-carrying capacity. The outer layers are made of type 1 heat-resistant aluminium-zirconium alloy (Al-Zr), which withstands continuous heating up to +150°C (vs +70°C for AS) and up to +180°C in emergency mode. This gives +15-25% continuous current-carrying capacity with the same geometry. The optimum choice when AS is no longer sufficient but the excess heat resistance of AT3S (+210°C) is not required. Designation breakdown: AT1S – type 1 heat-resistant aluminium with a steel core, AT1SP – the same with trapezoidal (shaped) wires.

Conductor Al-Zr alloy (type 1) + steel
Continuous t° +150°C / +180°C (emergency)
Service life 45 years
Advantage +15-25% current vs AS

AT1S / AT1SP PRODUCT RANGE

Comparison of AT1S and AT1SP with AS of equivalent cross-section. The type 1 AT series gives a moderate increase in current-carrying capacity thanks to its higher temperature resistance.

ConductorCross-section Al/steelDiameter, mmWeight, kg/kmBreaking strength, NDC resistance, Ω/kmContinuous t°
AS 300/39300/3924.0113288 7600.0958+70°C
AT1S 300/39300/3924.01132100 3500.0965+150°C
AT1SP 300/39300/3921.5112199 1200.0975+150°C
AS 500/64500/6430.61852145 4400.0600+70°C
AT1S 500/64500/6430.61852164 8500.0595+150°C
AT1SP 500/64500/6427.71885167 0100.0589+150°C
Data for AT1S/AT1SP are given by analogy with AT3S/AT3SP from the TCG PDF catalogue, p. 29, taking into account the properties of type 1 Al-Zr alloy. Exact factory parameters – on request.

AT1S / AT1SP conductor description

AT1S and AT1SP are heat-resistant aluminium conductors steel-reinforced for overhead lines, allowing the current-carrying capacity of an overhead line to be moderately increased without changing the line design. They use type 1 aluminium-zirconium alloy in the outer layers instead of ordinary A5E aluminium.

AT1S vs AT3S – choosing the right level:

  • AT1S: +150°C continuously, +180°C in emergency mode. +15-25% current vs AS. Moderate cost.
  • AT3S: +210°C continuously, +240°C in emergency mode. +30-40% current vs AS. Higher cost.

When to choose AT1S: when a moderate increase in the current-carrying capacity of an existing overhead line is needed (for example, due to load growth in the area), the air temperature is not extremely high, and the cost of reconstruction needs to be optimised.

AT1SP is a version with trapezoidal (shaped) wires, which reduces the outer diameter and, accordingly, the wind load and sag.

Applications

Trunk 35-500 kV overhead lines with moderate load growth
Reconstruction of existing overhead lines without replacing the supports
Lines in regions with a hot climate (Uzbekistan, Central Asia)
Replacement of AS in regions with elevated air temperatures
Where current-carrying capacity needs to be increased but AT3S is excessive in terms of price

Construction

1

Steel core

Made of galvanised steel wires. Carries the mechanical load.

2

Outer layers

Made of type 1 heat-resistant aluminium-zirconium alloy (Al-Zr). Withstand continuous heating up to +150°C, and up to +180°C in emergency mode. AT1SP has trapezoidal (shaped) wires to reduce the diameter.

AT1S cross-section – steel core + layers of type 1 heat-resistant Al-Zr alloy

Technical specifications

Conductor material Type 1 aluminium-zirconium alloy (Al-Zr)
Core material Galvanised steel
Cross-sections 70/11 ... 500/64 mm² (Al/steel)
Continuous conductor t° +150°C
Emergency t° +180°C
Service life 45 years
Advantage +15-25% current vs AS of the same geometry
Standard TCG TS / EN 50183

Detailed specifications – see the TCG datasheet

Operating conditions

Operating temperature -60°C … +50°C (air)
Max. conductor t° (continuous) +150°C
Max. conductor t° (emergency) +180°C
Air humidity up to 98% at +35°C
Atmosphere type types II, III (GOST 15150)
Service life 45 years
Warranty 5 years
Climatic category UHL

DOCUMENTS

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